Maximize Efficiency with the JEROS Barrel Washer

Product information

Barrel washer

Barrel Washer for the Food and Pharmaceutical Industries | Automated Hygiene, Optimized Cleaning, and Minimal Downtime

Imagine eliminating manual high-pressure cleaning after every production cycle. Every barrel – whether it has contained brine, fat, oil, or other liquids – comes out clean, dry, and hygienically validated, ready for the next batch.

That's precisely what a JEROS barrel washer delivers.

Built on our industrial hygiene platform and based on the JEROS Model 8150 utensil washer, this solution is engineered to clean efficiently and consistently – helping you reduce downtime and increase production capacity without compromising hygiene standards.

Read on to see how our barrel washer helps streamline your workflow and improve overall efficiency in your production setup … ⇩

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Tøndevasker til vask og desinficering af tønder

Reducing Manual Cleaning – and Maximizing Consistency

Why choose a barrel washer and what sets the JEROS solution apart?

Barrels are essential across a wide range of industries, from food production to pharmaceutical processing.

They're commonly used in dairies, fish and seafood factories, and in the production of preserved foods, pickled products, seasoning blends, cheese powder, and pharmaceutical ingredients.

But their size and shape make them notoriously difficult to clean thoroughly by hand. Manual cleaning is time-consuming, labor-intensive, and rarely delivers consistent hygiene results.

A JEROS barrel washer ensures reliable, thorough cleaning and disinfection of two 200 L barrels at a time.

Designed to reach every curve – inside and out – the system replaces high-pressure manual rinsing with an automated, water-efficient, and fully traceable hygiene solution. Every cycle delivers the same validated result.

Thanks to the reuse of 85°C rinse water in the next cycle and overall water savings of up to 80% compared to manual cleaning, you benefit from lower operating costs and a more sustainable process.

At the same time, the automatic lid-lift significantly improves working conditions by eliminating heavy manual handling.

Let’s talk about how the JEROS barrel washer can streamline your workflow

Why choose a barrel washer and what sets the JEROS solution apart?

How the JEROS Barrel Washer Works:

Fully automated barrel washing – inside and out in a single cycle

The barrels are placed with the opening facing downward over specially developed rotating nozzle rods, which thoroughly clean the entire inside, 360°. The machine is designed to accommodate up to 2 barrels at a time, though actual capacity depends on the height and diameter of the barrels.

At the same time, a movable washing frame with fixed-position nozzles travels back and forth, ensuring effective cleaning of the exterior. The entire wash cycle is fully automatic and delivers consistent results – every time.

Ergonomic design and automatic lid lift

The automated lid-lifting system eliminates the need for heavy lifting, improving workplace safety. All internal surfaces are angled and made from smooth stainless steel, directing water and residue straight to the drain.

No standing water. No residual moisture. No risk of contamination.

Resource-efficient, sustainable operation

Each wash cycle uses only 16 liters of water. Rinse water is captured and reused in the following cycle, reducing total water consumption by up to 80% compared to manual washing.

The washer includes two separate, fully insulated tanks – one for wash, one for rinse, minimizing heat loss. The exterior of the lid is designed to remain safe to the touch throughout operation.

Energy consumption depends on wash duration, temperature, and the inlet water temperature. The electrical installation requires breakers rated for 18.5 kW.

Final rinse with high hygiene assurance

At the end of the production cycle, the machine performs a final rinse with 85°C hot water to ensure thorough disinfection. The integrated drain pump then completely empties the system from the top and bottom, leaving no standing water in pipes or tanks. This prevents bacterial growth and eliminates odor risks.

Let's discuss how a JEROS barrel washer can support your production – automating hygiene while dramatically reducing water and labor.

Contact us for a non-binding consultation ⇨

Why Food and Pharmaceutical Producers Choose a JEROS Barrel Washer:

Efficient and verified cleaning of up to two 200 L barrels at a time in just 3 or 6 minutes, depending on barrel dimensions.
Heavy‑duty stainless‑steel construction designed to meet both food‑safety and pharmaceutical‑hygiene standards.
Access to a global network of specialist service advisors and distributors offering technical support and guidance.
Significant resource savings: up to 80 % less water used versus manual cleaning.
Automatic lid lift and ergonomic design reduce heavy lifting and improve the workplace environment.
Customised solutions that adapt perfectly to your specific production environment and requirements.
Sophisticated finish and intuitive operation for ease of use and minimal training.

Technical Overview – JEROS Barrel Washer

Specifications	Details
Capacity	Up to 2 x 200 L barrels, depending on barrel height and diameter
Internal Cleaning	Rotating nozzle rods ensure thorough 360° cleaning of the entire barrel interior
External Cleaning	Movable washing frame with fixed-position nozzles for full exterior coverage
Cycle Times	2, 4, or 6 minutes – fully adjustable to meet specific cleaning requirements
Water Consumption per Cycle	Approx. 16 litres, with rinse water collected and reused in the next cycle
Wash Temperature	Typically 58–60°C; inlet water recommended at 55°C
Rinse/Disinfection Temperature	85°C
Insulation	Fully insulated wash and rinse tanks; lid surface remains safe to the touch

Electrical Load	Requires 18.5 kW fuse-rated electrical connection; actual power usage (kilowatt-hours) varies by cycle time, temperature, and inlet water conditions
Drain Pump	Yes – dual suction from both top and bottom ensures complete drainage
Water Connection	1/2" RG, 0,7–6 bar
Electrical Connection	3N~400V 50Hz / 3~230V 50 eller 60Hz
Machine Dimensions (H × W × D)	H: 2600 / 1931 mm, W: 1700 mm, D: 1025 mm
Data Logging System	Optional feature
Automatic Detergent Dosing & Lid Lift	Automatic lid lift is standard; detergent dosing is available as an optional feature
Recommended Accessories	Water softener recommended for areas with hard water

From Bespoke Solution to Industry Benchmark

The Evolution of the Barrel Washer

The JEROS barrel washer started its journey as a customised solution for Orkla in Sweden, where the well‑known blue plastic barrels were employed to store pickled cucumbers. The prior cleaning method relied on manual power rinsing – labour-intensive, inconsistent, and consuming large volumes of water and chemicals.

In response to Orkla's challenge, we introduced a fully automated barrel washer, which replaced manual workflows with a reliable, repeatable process. Today, this unit is firmly embedded in the hygiene operations of food producers and pharmaceutical manufacturers alike.

Dairy plants in Spain and Ireland now utilise the machine to cleanse barrels used for cheese brine. At the same time, seafood processors, marinade kitchens, and firms handling bacterial cultures or pharmaceutical compounds have adopted the same technology.

What started as a one‑off project has grown into a validated standard solution for sectors that demand rigorous hygiene, operational efficiency, and full traceability.

Typical users of JEROS barrel washers include:

Fish and seafood processing companies
Producers of marinades, pickles, and canned goods
Dairy operations storing yoghurt or cheese in barrels
Industrial organisations using barrels for bacterial cultures or additives.

Note: Image captured at Orkla, Sweden.

Typical companies using JEROS barrel washers

This barrel washer is cleaning pails used to store Greek yoghurt.

Two of the dairy's pails, lids, and accessories are washed simultaneously.

The barrel washer is designed to remove the rotating nozzle rods when the dairy needs to clean items other than pails.

The nozzle rod openings are sealed off, allowing the machine to function as a utensil washer.

FAQ: Answers to Common Questions About the JEROS Barrel Washer

Does the barrel washer require extensive maintenance?

How do we ensure the washer fits our production setup?

How much water and energy can we save?

What accessories should we consider?

How is wash performance documented?

Maintenance & Operation

Ensuring a Long Service Life

A JEROS barrel washer is built for many years of intensive operation, but to maintain dependable performance and maximize lifespan, we recommend the following routine maintenance plan:

Daily: Empty and clean the machine's filters. Run the automatic drain‑cycle program to ensure no residual water remains in pipes or drains.
Weekly: Inspect the heating element for scale and detergent buildup. Check hoses, nozzle rods, and seals for deposits or blockages.
As needed: Activate the integrated cleaning program, which automatically flushes and disinfects the wash chamber using 85 °C hot water. If you have hard water, install a water-softening system to protect the heating element and maintain consistent wash performance.

By following these routines, you preserve machine efficiency and hygiene standards – and avoid downtime, bacterial buildup, and unnecessary repairs.

Is a JEROS barrel washer the right solution for you?

If your production uses barrels or pails for storage, maturation, or transport, a JEROS barrel washer offers a reliable, sustainable solution. It reduces resource use, improves working conditions, and consistently documents your cleaning standards.

Contact us for a no‑obligation consultation to discuss your needs. We offer both standard and custom hygiene solutions designed for industrial use.

Our Product Manager, Per Rasmussen, is ready to support you